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Home/Services/Turnkey Solutions

Turnkey Solutions

From empty land to first commercial batch.

Overview

From empty land to first commercial batch.

A food plant built without process knowledge becomes an expensive building. We lead turnkey projects from concept layout and equipment specification through erection, commissioning, validation and the first commercial production run - with one team answerable for the outcome.

Capabilities

What this practice covers

Feasibility & capex modelling

Capacity sizing, capex and opex modelling and payback analysis before commitment.

Plant layout & engineering

Process flow, hygienic zoning, utilities and statutory clearances.

Equipment specification & vendor selection

Technical specifications, quote comparison and negotiation support.

Erection & commissioning

Site supervision, installation checks, water and dry runs and trial production.

Validation & certification

FSSAI, HACCP, ISO 22000 and BRC readiness with documentation.

Operations handover

SOPs, QC systems, operator training and stabilised production.

Inside the work

What a Turnkey Solutions project looks like

Feasibility & capex modelling — Turnkey Solutions, Align Experts
Feasibility & capex modelling
Plant layout & engineering — Turnkey Solutions, Align Experts
Plant layout & engineering
Equipment specification & vendor selection — Turnkey Solutions, Align Experts
Equipment specification & vendor selection
FAQ

Questions we get asked

Do you supply the equipment?

No, and that is deliberate. We stay independent of equipment vendors so our specification serves your process, not a commission.

What is the typical timeline for a small plant?

Nine to eighteen months from feasibility to commercial production, depending on land, statutory approvals and equipment lead times.

Can you take over a stalled project?

Yes. We start with an audit of what has been built and specified, then produce a recovery plan with a revised budget.

Tell us what you are trying to make.

Send the brief, the sample or just the idea. You will speak to a consultant, not a call centre.